DBA : Precision 4X4 Center

                                                                                                             *keepin' the drive alive

Replacing the rear hatch skin

First  .. you'll have to disconnect the harness and pass it threw the bottom of the 1/4 panel , then you can unbolt the gate .. be sure to presoak the bolts with penetrating fluid .

  Once the door is off and on a stable work surface , you can begin to remove the outer skin with a grinder . 3 edges L & R sides and lower edge can be ground off .. just until the seam  "pops"   . work your way on all 3 corners , and then on the top you'll need to drill a spot weld .  finally , un-doing 1electrical plug , the skin can be removed  The new fiberglass skin is ready for install   laying the new skin in place (to check fitment) . 

Depending on the bonding product you choose  , and we recommend *3M panel bonder , you'll want to scuff the panel  and drill holes and cutouts before installation ..  once that is done , your ready to glue   , let dry according to instructions , and install   Paint , and your done.

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Last modified: 22-Jun-2008